Super Outstanding Quality Short Cycle Press Machine

Application of Short Cycle Press Line

The short cycle press machine is used for melamine direct lamination, the working principle is hot pressing on melamine paper via chrome texture stainless steel press plate to make different kinds of embossing surface on board. The melamine paper is made by the paper impregnation line. The surface materials are normally melamine paper, sometimes phenolic film. The core board is normally MDF, Particleboard and sometimes Plywood. These kinds of laminated panels are widely used in making furniture, cupboard, wardrobe, and desk, etc. The laminated board surface is scratch against and waterproof, it is easy to clean and won’t get moldy in a moisture environment.

• Semi-Automatic Short cycle press machine models

The short cycle press machine has semi-model and fully automatic model short-cycle press line, this page we only introduce semi-model. There are two main types of semi-model, one is Model D1, another is Model D2 as below picture shows:

The difference is unloading the board, D1 is manual while D2 is automatically. The advantage of D2 is taking laminated board from short-cycle press machine by auto unloader. The unloader is taking board by vacuum pads, so it can protect the bottom stainless steel plate well, and it is much safer for operators.

What Else Do I Need For Production?

If you want to make the melamine board production, only buying our short-cycle press machine is not enough. You need other equipment and accessories as well. You need a boiler to supply the hot oil to the short cycle press machine because the press machine is heated by thermal oil. You need to buy some quantity of stainless steel press plates to make different textured surfaces on boards. You need to buy hydraulic oil to fill into the hydraulic station of the short-cycle press machine because the pressure is supplied from the hydraulic system of the press machine which is like a heart for a person. The below schematic is showing you the whole map of short-cycle press machine production.

Advantages of Qiangtong Short Cycle Press Machine

• Mechanical parts

Frame design: Qiangtong short-cycle press machine frame is the most reasonable structure which is designed through rigorous mechanical analysis, buy finite element analysis can be drawn the maximum stress exists in the track open file’s corner of rack plate.

• Hydraulic main oil cylinders

The new design hydraulic cylinder of short-cycle press machine is changed obviously from the classic design. It is the operative part of entire hydraulic system, due to special nature of work, the cylinder design requires very sophisticated processing to ensure its reliable leak proneness under long term of high-temperature and high-frequency. The main cylinder is constituted of 12 plunger cylinder, the material is forging parts, the plunger is solid condensed cast iron, the surface hardness is high and wearable, the surface hardness is HRC55 or more.

• Servo motor in hydraulic station

The pump is the power of short-cycle press machine entire hydraulic system, using the best brand, Shanghai high-pressure pump factory which is well performance and stable. For the use of hydraulic piston pump, we pay great attention to protect it, such as we use copper gasket to replace the traditional combination pad with better sealing effect to prevent the phenomenon of air leakage no oil leakage, which resulting the noise and damage. In order to prevent the hydraulic oil and other impurities into the entire power system, we have placed strong magnet in the oil pump suction port, Making scrap iron flow with the hydraulic oil can be adsorbed on the powerful magnet to avoid entering the hydraulic pump, valve block, and the fuel tank, which can effectively avoid high-pressure piston pump broken, hydraulic valve block jammed and cylinder seal scratched and other major problems caused by impurity, as much as possible to reduce the failure rate of the entire hydraulic system. The high-level machine uses the servo system for the hydraulic controlling, it can save energy and electrical power.

About Qiangtong

Wuxi Qiangtong Machinery Co., Ltd. is established in 2003, located in Wuxi City, Jiangsu Province, China. We are specialized in wood-based panel surface lamination technology, such as melamine paper laminated on Chipboard, Particle board, MDF, HDF and Plywood etc. Our machine is mainly used for producing furniture board, flooring, door skin etc. embossed or molded laminates products. Until 2020, we have sold more than 3000 sets of press machine, which is included around 900 sets exported foreign countries.

• Our Manufacturing Workshop

• Loading & Delivery of Short Cycle Press

• Partly Clients Logos for Reference