Superior Melamine Laminate Press Machine
Qiangtong melamine laminates hot press machine is used for producing melamine paper laminated boards such as MDF, HDF, Particle board, Plywood, etc. It’s surface decorative layer lamination technology by glued decorative paper which is made by paper impregnation line.
Because surface overlay paper is melamine glue impregnated, so it is required a short cycle hot press machine to achieve the glue chemical performance to give a resistant surface of laminates.
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Melamine Laminate Press
Melamine Laminate Press is one of the most versatile machines when it comes to lamination. Here, we will look at some of its applications, workings, and how Qiangtong makes sure that their products are of a superior quality to the competition.
Applications of Melamine Laminate Press
The Melamine Laminate Press’s main purpose is laminating melamine paper on various types of wood and composite materials, such as:
The main reason people are switching to laminated wooden veneers in recent times is the scarcity of the wood. With the world’s forests drying up, wood is becoming increasingly expensive. Those who want vintage-looking furniture, doors, and floors may not be able to afford natural wood.
Solid wood is also not particularly strong and is liable to break and crack. Laminated wood, on the other hand, uses a lot of thin layers and glues them together before using a Melamine Laminate Press to laminate it. When you use a Melamine Laminate Press, you get wood that is much more durable, yet it retains the classic look that is associated with wooden products.
Melamine Laminate Press has applications in multiple industries. For flooring, you only need a single-lamination panel. However, double-sided applications are much more common as the Melamine Laminate Press is used in everything from furniture boards to door skins.
You can get various surface textures when using the Melamine Laminate Press. Some of the common ones include matte, suede, wood grain, stone, and glossy. Apart from this, you can get various 3D textures as well when using the Melamine Laminate Press.
Machine Models of Melamine Laminate Press
You can get two different types of Melamine Laminate Press. The semi-automatic and the automatic.
In the semi-automatic Melamine Laminate Press, you have a choice between 2 different models. The D1, D2, and D-2 Plus.
The standard Melamine Laminate Press model that you get is the D2. It has a belt conveyor loader, hot press machine, a standard vacuum pad unloader, along with the roller output table. The D-2 Plus model, on the other hand, offers you a swing arm vacuum pad unloader which can store the finished product on its own in a vertical manner.
You can also go choose D1 model. This is the most basic Melamine Laminate Press model that we offer. It does not have a vacuum pad unloader of any type. As such, you will require extra labor to manually unload the finished products once the lamination is complete.
Overall, you can save a lot of money if you opt for a vacuum pad as you require less labor to unload the laminated wood that comes through the main hot press machine.
We also offer a fully automatic Melamine Laminate Press Line. This line requires very little labor and does the vast majority of the processing on its own. Here, we have 6 different main components. They include the belt conveyor loader, the press machine, a vacuum pad unloader, an output roller, a hydraulic station, and an electrical cabinet.
An automatic Melamine Laminate Press comes with an automatic trimming machine, automatic board loading system, automatic stacking system, and an automatic cleaning system. This vastly decreases your overhead as labor would be required for all of these functions in a semi-automatic Melamine Laminate Press.
The automatic Melamine Laminate Press has been updated with a new design that makes it much faster for you to process each laminated board. Apart from that, there are various options such as upgrading the Hydraulic valves and pumps to Rexroth (German Company) which increase the quality of the laminated boards and enhances the longevity of the Melamine Laminate Press.
You can also get a second recycling temperature controlling system which evenly distributes the heat for optimal quality of the laminated boards. Other options include a stainless steel plate which is necessary for pressing textures onto the board. Lastly, you will need the boiler which will supply the oil for heating the Melamine Laminate Press.
Pressure Levels of Melamine Laminate Press
The pressure required will vary depending on the texture that you are using to laminate using the Melamine Laminate Press. The deeper the surface texture, the more pressure will be required in order to laminate it.
A single side laminate Melamine Laminate Press is usually capable of providing pressure between 900T and 1600T. This is enough for matte, glossy, woodgrain, and suede finishes.
However, embossed surfaces and flooring requires a lot more pressure. A double-sided laminate Melamine Laminate Press is used in order to ensure
First of all, embossing the texture properly in itself needs more pressure from the Melamine Laminate Press in order to create an in-depth 3D pattern. Secondly, you constantly walk on floorboards which means that they need to be extra durable.
Usually, 1600T-1800T is enough for embossing a wooden emboss or a 3D emboss. However, the flooring requires at least 2000T of pressure. Generally, 2000T is required for normal flooring whereas 2400T is required for middle flooring. Embossed flooring is by far the most demanding task for the Melamine Laminate Press. It requires around 2800T of pressure.
Innovations of Qiangtong Melamine Laminate Press
Qiangtong is one of the leaders in the Melamine Laminate Press industry. As such, our machines are constantly refined and improved. In the last 17 years, we have accumulated 30 technical patents which allow our Melamine Laminate Press machines to be vastly superior to a lot of our competition.
Faster New Design
Our new design offers a ton of innovation. It massively decreases the cycle time of both D1 and D2 machines. The fast design includes a servo motor driven loader and unloader. This loader requires a lot less power to operate, saving you costs in the long run. We also have a fan cooler for hydraulics, an accumulator, and an arm swing unloader.
Our new design has increased the output of D1 from 100 boards/hour to 122 boards/hour. If you opt for the D2 Melamine Laminate Press, then the output of the new design is 110 boards/hour as opposed to 80 boards/hour.
Better Design Frame
Our new design is also of an ‘assemble’ type as opposed to being welded together. This makes shipping the Melamine Laminate Press a lot easier. You can also move this machine more easily than before as it allows you to separate the parts before transportation. The increased frame height of 3700mm as opposed to 3100mm on our new design Melamine Laminate Press also increases the accuracy of the lamination.
New Top Oil Tank and Oil Cylinders
The new oil tank is of a distributed design that allows you to inject oil in a faster manner. There is also no soften connector on the new oil tank. Previously, the soften connector would often break. They are extremely difficult to repair and would render the Melamine Laminate Press useless for a long time. You will not have this problem with the new design.
You also get new oil cylinders which are installed outside the Melamine Laminate Press. They are more durable and they do not place any drag pressure on the Melamine Laminate Press body frame. This allows your machine to last for a much longer time. Lastly, the seals are European made on the new Melamine Laminate Press, further enhancing the longevity of the machine.
Rather than using an asbestos sheet, the new design Melamine Laminate Press uses an air block insulator. While asbestos is a decent insulator, it is no match for the air block. Heat transfer from the hot platen is prevented almost completely with the new design. This also increases the durability of the Melamine Laminate Press and improves lamination quality.
Introduction of Qiangtong
Qiangtong has been manufacturing Melamine Laminate Press machines for over 17 years. With nearly 100 employees and an output of over 300 Melamine Laminate Press machines a year, it is at the forefront of Melamine Laminate Press technology.
We are located in Wuxi City and have access to the vast cargo shipping capacity of Shanghai. With its international airport, it is easy for you to come and witness the production of the machines yourself. Due to our top-notch logistical network, we can deliver a Melamine Laminate Press in 90-days after your down payment.
We have 10% of our workforce employed in R&D. This allows us to continuously innovate our Melamine Laminate Press and make it better than ever before. With a production area already spanning 10,000 SQM, we are continuously expanding to meet the ever-growing demand of our Melamine Laminate Press machines.
Qiangtong has served clients in over 20 countries including Switzerland, Canada, Malaysia, India, and South Africa. 30% of our Melamine Laminate Press machines are exported every year. Our automatic lines are becoming increasingly popular due to the overwhelming demand bought about by labor shortages and high-wages.
Qiangtong is a brand you can trust. With our technical know-how and our relentless dedication to customer satisfaction, the quality of our Melamine Laminate Press is exemplary.
Activities of Qiangtong
Qiangtong has always been a very active company. Our Melamine Laminate Press is exported to numerous countries and a diverse customer base. We provide customers with as much information as possible. In fact, you can use the nearby Shanghai International Airport to visit our factory and see our Melamine Laminate Press for yourself before you purchase.
Qiangtong also hosts numerous exhibitions. These exhibitions showcase the technical prowess of our Melamine Laminate Press. A lot of our clients and partners are present at our exhibitions. We use our exhibitions as a starting point for our community interaction.
A lot of our potential clients are also present at such exhibitions. They usually take a look at the technical innovations of our Melamine Laminate Press. This serves as a basis for our relationship building with our new customers.
Qiangtong Melamine Laminate Hot Press Machine
It is heated by thermal oil and pressure usually is from 30~100kg/cm2 depends on surface texture depth.
Qiangtong Melamine laminate hot press machine uses melamine paper to laminate on chipboard, particleboard, MDF, HDF, and plywood, etc.
The melamine laminate hot press machine is mainly used for producing furniture boards, flooring, door skin, etc. embossed or molded laminate products.
Furthermore, it also can press a different kind of surface texture by the stainless-steel chrome plate which is installed inside the melamine laminate hot press machine.
The melamine laminate hot press machine is pressing the board touching by chrome plate.
That is how the surface design comes out.
The laminated boards have many articles surfaces such as mirror, matt, suede, glossy, wood grain, embossed, 3D, etc.
We can customize it according to your surface texture.
Now Qiangtong has launched the 5th generation melamine laminate hot press machine, which is characterized by high speed, high output, labor-saving, and long service life.
Compared to the old press machine, the frame of the new design melamine laminate hot press machine is 3700mm, while the old design is 3100mm.
The new design frame is by assembling type, which has better accuracy and is easy to transport as it can be delivered in separate parts.
Qiangtongmelamine laminate hot press machine at the latest fast-type adopts the servo drive to enter and exit the board car, and the in-line board-out car is an integrated design.
The out-of-vehicle car adopts the swing arm suction cup structure, which can save the press time of the press machine by 20%.
At the same time, with the new hydraulic system, the speed-increasing large-flow system, the accumulator, and the quick-in and out-out mechanism are adopted.
The mechanical auxiliary time of the new press can be as short as 10 seconds.
This 10 second contains the incoming cart feed, retraction, press closure, pressurization, release pressure, and open the entire process.
With the new melamine laminate hot press machine, we have increased the output by 20%, which can reach 100~120 boards per hour capacity.
Qiangtong melamine laminate hot press machine has greatly improved productivity and technology.
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